ROPEX Resistron RES-5012 EtherCAT UL Listed Controller :
RES-5012 | In-stock USA
The ROPEX Resistron RES-5012 controller utilizes microprocessor technology for sensorless, closed-loop control of impulse heating elements. The ROPEX RES-5012 is designed for simple plug-in system integration.
The use of ROPEX Resistron controls goes beyond impulse heat sealers, form fill machines, and converting equipment. ROPEX Resistron controllers also provide a solution for an extensive range of heating applications:
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Heat-seal-bands and cutting-wires ... for hermetic sealing, and trimming of flexible films
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Zebra and intermittent heat-seal-bands ... for skip seals and packaging ventilation
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Impulse heating tools ... for activation of adhesives used in the bonding of non-thermoplastic materials
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Flexible or rigid impulse blades ... for scoring, cutting, and bending of thermoplastics
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Impulse heater coils ... for hot air bonding, and scoring of thermoplastics
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2D and 3D contour heat-seal-elements ... for custom shaped heat-sealing, and heat-seal plus cuttings
The ROPEX Resistron RES-5012 contains the following features:
ROPEX RES-5012 Standard Functions:

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Micro-USB interface for ROPEX visual®
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Automatic zero calibration (AUTOCAL)
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Automatic optimization (AUTOTUNE)
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Automatic frequency adjustment
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Automatic phase angle compensation (AUTOCOMP)
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Automatic configuration of the secondary voltage and current ranges (AUTORANGE)
ROPEX RES-5012 Features:
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EtherCAT interface for controlling all controller functions (2x RJ-45)
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Eight channels for administration of various values
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Booster output
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Electrically isolated 0…10 VDC analog output for ACTUAL temperature
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Setpoint selection with 0…10 VDC analog input or potentiometer
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24 VDC control signals for START, AUTOCAL and RESET
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Wide voltage range for the use of 110…415 VAC
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Selectable heatseal band temperature range (up to 500°C)
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Selectable heatseal band alloy (A20 (Alloy-20), A20L, Low-Ex, etc. ...)
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Fault output and indication (LED) with error diagnostics
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UL certification
Ropex RES-5012 (V1) Operating Instructions:
For additional downloads, please visit Ropex.de ... click this safe link to add a Ropex tab
ROPEX RES-5012 Part Numbers:
Power Supply 110...415VAC:
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Ropex Resistron RES-5012/110...415VAC Part No. 7501200
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Alternate industry names for RES-5012 controllers:
- RES-5012, RES5012, RES_5012, res-5012, res5012, res_5012
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Modification MOD... (optional, if required)
- MOD 01, Art. No. 800001 (amplifier for low voltage)
- Art. No. 7501200 + 800001 must be ordered
ROPEX RES-5012 Factory Repairs and Upgrades:
We offer a large range of Ropex Resistron RES impulse heatseal temperature control units, to minimize your down time, and eliminate non-compliant repairs.
All Force Global controller repairs are performed by Ropex service technicians.
ROPEX Accessories and Modifications:
... available for the Ropex Resistron Heatseal Controllers:
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Current transformer: PEX-W3, PEX-W4, PEX-W5
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Current transformer high busbar: HCB
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Line filter: LF-06480, LF-35480
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Booster: B-075400, B100400
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Temperature display, temperature meter: ATR-3, ATR-5
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Temperature adjustment, potentiometer : PD-3, PD-5
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Heatseal power transformer: PTR, TR-x
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Supervising fault current transformer: MSW
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Communication interface: CI-USB-1
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Temperature Sensor: TS-1
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Twisted Cable (RES voltage measurement cable): CI-USB-1
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High Current Cable (RES current load cables): C-TC