ROPEX Resistron RES-5012 EtherCAT UL Listed Controller :

RES-5012 | In-stock USA

The ROPEX Resistron RES-5012 controller utilizes microprocessor technology for sensorless, closed-loop control of impulse heating elements. The ROPEX RES-5012 is designed for simple plug-in system integration.

The use of ROPEX Resistron controls goes beyond impulse heat sealers, form fill machines, and converting equipment. ROPEX Resistron controllers also provide a solution for an extensive range of heating applications:

• Heat-seal-bands and cutting-wires ... for hermetic sealing, and trimming of flexible films

• Zebra and intermittent heat-seal-bands ... for skip seals and packaging ventilation

• Impulse heating tools ... for activation of adhesives used in the bonding of non-thermoplastic materials

• Flexible or rigid impulse blades ... for scoring, cutting, and bending of thermoplastics

• Impulse heater coils ... for hot air bonding, and scoring of thermoplastics

• 2D and 3D contour heat-seal-elements ... for custom shaped heat-sealing, and heat-seal plus cuttings

The ROPEX Resistron RES-5012 contains the following features:

ROPEX RES-5012 Standard Functions:

• Micro-USB interface for ROPEX visual®

• Automatic zero calibration (AUTOCAL)

• Automatic optimization (AUTOTUNE)

• Automatic frequency adjustment

• Automatic phase angle compensation (AUTOCOMP)

• Automatic configuration of the secondary voltage and current ranges (AUTORANGE)

ROPEX RES-5012 Features:

• EtherCAT interface for controlling all controller functions (2x RJ-45)

• Eight channels for administration of various values

• Booster output

• Electrically isolated 0…10 VDC analog output for ACTUAL temperature

• Setpoint selection with 0…10 VDC analog input or potentiometer

• 24 VDC control signals for START, AUTOCAL and RESET

• Wide voltage range for the use of 110…415 VAC

• Selectable heatseal band temperature range (up to 500°C)

• Selectable heatseal band alloy (A20 (Alloy-20), A20L, Low-Ex, etc. ...)

• Fault output and indication (LED) with error diagnostics

• UL certification




Ropex RES-5012 (V1) Operating Instructions:




For additional downloads, please visit Ropex.de ... click this safe link to add a Ropex tab

ROPEX RES-5012 Part Numbers:

Power Supply 110...415VAC:

• Ropex Resistron RES-5012/110...415VAC Part No. 7501200

• Alternate industry names for RES-5012 controllers:

• RES-5012, RES5012, RES_5012, res-5012, res5012, res_5012

• Modification MOD... (optional, if required)

• MOD 01, Art. No. 800001 (amplifier for low voltage)
• Art. No. 7501200 + 800001 must be ordered

ROPEX RES-5012 Factory Repairs and Upgrades:

We offer a large range of Ropex Resistron RES impulse heatseal temperature control units, to minimize your down time, and eliminate non-compliant repairs.

All Force Global controller repairs are performed by Ropex service technicians.

ROPEX Accessories and Modifications:

... available for the Ropex Resistron Heatseal Controllers:

• Current transformer: PEX-W3, PEX-W4, PEX-W5

• Current transformer high busbar: HCB

• Line filter: LF-06480, LF-35480

• Booster: B-075400, B100400

• Temperature display, temperature meter: ATR-3, ATR-5

• Temperature adjustment, potentiometer : PD-3, PD-5

• Heatseal power transformer: PTR, TR-x

• Supervising fault current transformer: MSW

• Communication interface: CI-USB-1

• Temperature Sensor: TS-1

• Twisted Cable (RES voltage measurement cable): CI-USB-1

• High Current Cable (RES current load cables): C-TC